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History of Hydrogen Compressor Development in China

Mar 07, 2025

by: Anhui Zhonghong Shengxin Energy Equipment Co.,Ltd.

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  The development of Hydrogen Compressors in China can be traced back to the early days of industrialization following the founding of the People's Republic of China. Over different historical periods, it has undergone distinct technological and industrial transformations. Below is a phased overview of its evolution:

  1.Emergence and Initial Development (1950s–1970s): Technological Foundations in Chemical Industry DemandIn the 1950s, as China embarked on industrialization, hydrogen compressors became critical equipment for sectors like synthetic ammonia production. Soviet-aided industrial projects, including fertilizer plants, introduced piston-type hydrogen compressors to China, though these early models operated at low pressures (below 20 MPa). State-owned enterprises such as the Shenyang Gas Compressor Plant began domestic production by replicating Soviet designs. However, core materials and sealing technologies still relied on imports, and equipment stability remained a challenge.

  Technological Features: Low-speed reciprocating piston compressors dominated, characterized by rudimentary designs, high energy consumption, and limited hydrogen purity control. They were primarily used in fertilizer manufacturing.

  2. Technology Absorption and Upgrading (1980s–1990s): Open Collaboration Spurs Progress

  Post-reform and opening-up, China adopted a "market-for-technology" strategy to import advanced compressor technologies from Europe, the U.S., and Japan. For example, Sichuan Chemical Machinery Factory partnered with Germany’s BORSIG to produce high-pressure diaphragm compressors, achieving pressure levels up to 45 MPa and significantly improving efficiency. Domestic universities, including Xi’an Jiaotong University and Zhejiang University, conducted foundational research on compressor valve dynamics and sealing materials, laying the groundwork for independent innovation.

  Breakthroughs: Localized production of diaphragm compressors increased, with key materials like PTFE seals achieving domestic R&D breakthroughs. Centrifugal compressors began to be used in large-scale hydrogenation units for the petrochemical industry.

  3. Independent Innovation Era (2000s–2010s): Hydrogen Energy Drives Technological Leaps

  In the early 2000s, China’s National 863 Program prioritized hydrogen energy, and the rise of fuel cell vehicles created demand for high-pressure (70+ MPa) and high-flow hydrogen compressors. Institutions such as the Chinese Academy of Sciences’ Institute of Physics and Chemistry and the Beijing Aerospace Propulsion Institute overcame high-pressure metal sealing challenges, developing 90 MPa compressors for hydrogen refueling stations, breaking foreign monopolies. In 2017, China’s first 90 MPa ionic liquid compressor, featuring oil-free lubrication, was launched in Jiangsu, reducing maintenance costs.

  Highlights: Maturation of ionic liquid compression, ultra-high-pressure machining, and intelligent control systems. Localization rates for hydrogen station compressors rose from <10% to over 50%.

  4. Scaling-Up Phase (2020s–Present): Full-Circle Breakthroughs Under "Dual Carbon" Goals

  Post-2020, China’s hydrogen industry surged under the "Dual Carbon" strategy. The 2022 Medium and Long-Term Plan for Hydrogen Energy Industry Development identified hydrogen compressors as a key "bottleneck technology." Leading firms like Binglun Environment and Zhongding Hengsheng launched megawatt-level liquid-driven compressors with daily outputs of 1,000 kg and 30% lower energy consumption. In 2023, China’s first offshore wind-to-hydrogen project deployed domestically developed compressors in Guangdong, showcasing breakthroughs in deep-sea high-pressure adaptability.

  Recent Advances:

  Material Innovations: Hydrogen-resistant alloys, ceramic coatings.

  Smart Technologies: AI-driven parameter optimization, 95% fault prediction accuracy.

  Standardization: National standards such as Safety Technical Requirements for Hydrogen Refueling Station Diaphragm Compressors.

  5. Challenges and Future Directions

  Despite transitioning from "following" to "paralleling" global leaders, gaps remain in extreme-condition reliability (e.g., -40°C environments) and ultra-high-pressure component longevity (global benchmarks: 80,000 hours). Future priorities include:

  1. Core Components:Fully localized high-speed motors and nano-scale sealing materials.

  2. Green Hydrogen Integration: Flexible compression systems for renewable energy fluctuations.

  3. Cost Reduction:Scaling production to cut costs by over 40%.

  Conclusion

  From replicating Soviet-era designs to leading global green hydrogen infrastructure, China’s hydrogen compressor evolution mirrors its broader industrial ascent. As hydrogen energy unlocks trillion-dollar markets, Chinese compressor technologies are poised to become pivotal enablers of global energy transition.

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